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All "Functional Prototypes" articles

CNC Prototype Machining: The Complete Guide to Rapid Prototype CNC Machining

CNC Prototype Machining: The Complete Guide to Rapid Prototype CNC Machining

CNC prototype machining uses machines controlled by computers. These machines cut away material to make parts from solid blocks. This subtractive process helps you make prototypes and test if they work. CNC makes parts that are very accurate and match your design. You can change your design fast and try new ideas quickly. Here is why CNC is good for making new products: Aspect Description Speed Makes prototypes in a few days, not weeks. Precision Can make parts very exact, like ±0.001 inches. Design Iteration Lets you change designs and make new parts fast. Consistency Gives you the same quality…

Plastic Prototype Manufacturing Methods: How to Choose the Best Process for Plastic Housings

Plastic Prototype Manufacturing Methods: How to Choose the Best Process for Plastic Housings

When you pick a plastic prototype manufacturing method for housings, you affect your project’s success in a big way. The right method helps you stop problems like warping, bending, and bad surface finish. You should think about a few things: how you will use the part, its shape and size, how fast you need it, what material you want, and how much money you can spend. Some problems you may face are: Prototypes can change shape from heat or stress Warping and twisting can happen during machining The surface can melt if it gets too hot Knowing these things can…

Vacuum Forming or Vacuum Casting: Which Manufacturing Process Is Right for Your Project?

Vacuum Forming or Vacuum Casting: Which Manufacturing Process Is Right for Your Project?

When you look at vacuum forming or vacuum casting, focus on your part’s details. Use vacuum forming if you need a simple, large, low-number plastic part. Choose vacuum casting for small, detailed, low-number parts. Think about how hard the part is to make, its size, what it’s made of, how many you need, cost, and speed. Each vacuum process works best for different needs. The best way depends on how vacuum forming or vacuum casting shapes your part and what results you want. Key Takeaways Vacuum forming works best for big, simple parts. Vacuum casting is better for small, detailed…

Overmolding Prototypes with Vacuum Casting: Materials, Design Rules and Process Guide

Overmolding Prototypes with Vacuum Casting: Materials, Design Rules and Process Guide

You can make an overmolding prototype by pouring one material over another. This helps you create a part with different features. Vacuum casting for rapid prototyping lets you mix materials like hard plastics and soft elastomers in one part. This method is good when you need strong layers to stick together. It is important to pick materials that work well together and stick well. Here are some common materials used: Material Type Description Rigid Polyurethanes They resist impacts and chemicals. Flexible Polyurethanes People use them for bendy parts. Soft Rubber It gives grip or makes things softer. Elastomers These are…

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