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All "engineering design tips" articles

CNC Corner Radius Design Guide: Improving Machinability, Cost and Tool Life

CNC Corner Radius Design Guide: Improving Machinability, Cost and Tool Life

You cannot make sharp inside corners in cnc machined parts. Picking the right corner radius is important for making and using the part. Making the inside radius bigger in your design can save money and help tools last longer. If you use an inside radius that is at least 130% of the cutting tool radius, you can use faster feed rates and keep chip load steady for cnc machined parts. Using the same radius on all inside edges means you do not need to change tools, so making the part costs less. A corner radius that is at least one…

How CNC Machining Handles Complex Geometries: Design Guidelines for High-Precision Parts

How CNC Machining Handles Complex Geometries: Design Guidelines for High-Precision Parts

CNC machining allows you to create parts with very tricky shapes and small size limits, especially when it comes to cnc machining complex geometries. You must follow simple design rules to ensure your parts are easy to make, accurate, and cost-effective. New technology enhances CNC machining's ability to work with hard shapes. You can see significant advancements with multi-axis machines and CAM software: 5-axis machining enables you to produce turbine blades or medical implants in just one setup, effectively handling cnc machining complex geometries. These machines can reduce machining time by up to 84% compared to traditional methods. Hybrid manufacturing…

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